Please use this identifier to cite or link to this item: https://doi.org/10.1016/j.ijmecsci.2004.07.001
Title: Theoretical modelling of cutting forces in helical end milling with cutter runout
Authors: Li, X.P. 
Li, H.Z.
Keywords: Cutting forces
End milling
Modelling
Prediction
Runout
Issue Date: Sep-2004
Source: Li, X.P., Li, H.Z. (2004-09). Theoretical modelling of cutting forces in helical end milling with cutter runout. International Journal of Mechanical Sciences 46 (9) : 1399-1414. ScholarBank@NUS Repository. https://doi.org/10.1016/j.ijmecsci.2004.07.001
Abstract: A theoretical cutting force model for helical end milling with cutter runout is developed using a predictive machining theory, which predicts cutting forces from the input data of workpiece material properties, tool geometry and cutting conditions. In the model, a helical end milling cutter is discretized into a number of slices along the cutter axis to account for the helix angle effect. The cutting action for a tooth segment in the first slice is modelled as oblique cutting with end cutting edge effect and tool nose radius effect, whereas the cutting actions of other slices are modelled as oblique cutting without end cutting edge effect and tool nose radius effect. The influence of cutter runout on chip load is considered based on the true tooth trajectories. The total cutting force is the sum of the forces at all the cutting slices of the cutter. The model is verified with experimental milling tests. © 2004 Elsevier Ltd. All rights reserved.
Source Title: International Journal of Mechanical Sciences
URI: http://scholarbank.nus.edu.sg/handle/10635/61540
ISSN: 00207403
DOI: 10.1016/j.ijmecsci.2004.07.001
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